Radiant Barrier Tech Brief

NASA TECH BRIEFS
February 1997, Vol. 21 No.2

Mission Accomplished

In the mid-1950s, when Clark E. Beck, PE, of Wright -Patterson Air Force Base discovered and pioneered the development of radiant barrier technology for NASA and the space program, he couldn't have envisioned the variety of applications for which the insulation material would someday be used. But today, radiant barrier technology has been spun-off into products as diverse as energy-saving home insulation, candy wrappings, footwear inserts, and protective clothing.

The radiation barrier has been in use by NASA since the Gemini and Apollo missions. The insulation was the prime element of the environmental control system that allowed Apollo astronauts to work inside the Command Module in short sleeves, rather than in bulky space suits. The material maintained constant, comfortable temperatures inside the spacecraft, while temperatures outside fluctuated from -273 degrees Celsius to +238 degrees Celsius. Made of aluminized polymer film, the material provided a reflective surface that kept more than 95 percent of the radiant energy from reaching the interior of the spacecraft.

In addition, the radiant barrier was used to reduce the required thickness of the astronauts' space suits. If it had not been for this technology, the U.S. space suits would have been seven foot thick. Since the Gemini and Apollo missions, the radiant barrier has been used on virtually all spacecraft, including unmanned missions where instruments require thermal protection. It is used in the current fleet of space shuttles to protect the onboard computers.

The material, called Energy "Q", is made of 99 percent pure aluminum with a fire-resistant polypropylene insert. Small holes allow moisture to escape, while keeping longer heat waves from getting through. Weighing only slightly more than 17 pounds per thousand square feet, the material reflects 97 percent of the heat that strikes it.

All objects radiate heat - from wood to glass, and even ice. Energy "Q" works by reflecting 95 percent of radiant energy, which is the flow of invisible infrared rays from an object's surface. When installed in an attic, for example, it helps keep a building warmer in the winter and cooler in the summer, and is more environmentally friendly than traditional insulation such as fiberglass.

In new construction, the radiant barrier is placed between the wall studs and the exterior facing prior to the addition of aluminum, vinyl, or wood siding. In new roof installation, it is placed between the roof supports and the roof sheathing. When remodeling, the radiant barrier is placed on top of insulation blankets on the attic floor to reflect energy. In California, new homeowners using Energy "Q" insulation in their attics are given energy credits.

Terrestrial Uses for Space Technology

Inside a structure, the material can be used to wrap hot water pipes or tanks, insulate and provide a vapor barrier for steam baths or saunas: insulate steam pipes, refrigerant lines, heating, ventilating, or air conditioning ducts; line refrigerated holds on fishing vessels or in food-transport trailers; and insulate boats and aircraft.

On farms, the material protects livestock in stalls and stables, and insulates poultry and rabbit facilities. It also may have application as liners beneath the pavement to bridges in areas where cold weather causes them to freeze over, and beneath golf courses and parks to wrap sprinkler pipes.

Energy "Q" was used to cover a commercial gas-fired boiler room in a school, reducing the room temperature by 15 degrees. As a result, the room above the boiler room was able to be used as a classroom. The material also increases the performance of a shrink-wrap oven used to shrink plastic protective coverings over auto seats before shipping. The barrier successfully reflected the energy inward estimating that in these applications, the supplier realized a pay back of 30 days of energy savings.

Energy "Q" has found uses for insulation in automobiles and trucks to protect passengers from engine, solar, and exhaust heat. NASCAR drivers use it to help protect them from the extremely high temperatures encountered in the vehicles' cockpits.

The potential applications of this material are just beginning to be realized. Clothing can be made with the material as an insulator; fire fighters' protective suits incorporate Energy "Q", as do subzero liners for sleeping bags and emergency care thermal blankets. In the food transportation and storage field, Energy "Q" is used in refrigerated vans, railroad cars, picnic coolers, and pizza delivery bags. Seafood companies are using it to insulate bags and to line bulk containers.

The Energy "Q" products also are featured as part of a 32 city tour conducted by NASA that began last summer and runs through this year.