Route 66 > Fournier Metalworking Videos
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MOTORCYCLE METAL FABRICATION: from Sheet to Street How to video, Fournier DVD, VHSWatch master metal fabricator Ron Fournier create custom motorcycle sheet metal parts from scratch, including construction of an aluminum tank, fairing and front fender in this comprehensive film. Also featured is step-by-step fabrication of the bike's entire rear section which includes the fender, sides and seat pan. Each step and every technique is clearly demonstrated in a manner that shows the viewer how to make custom parts of their own design. The entire metal shaping process is detailed with thorough explanations and helpful tips to 'de-mystify' metal working magic. From pattern to finished product - Ron explains custom metal work - the result is professional and ready for paint. Armed with fundamental metal shaping knowledge, some essential tools - and a few "tricks of the trade", you can take your next project from sheet to street! Demonstration & Instruction on: • Project Planning • Pattern Development • Buck Design & Fabrication • Annealing • Blocking and Smoothing • Metal Shaping using an English wheel • Shrinking & Stretching • Heliarc Tack-Welding & Gas Welding • Tips on Final Trim & Fit • Metal Finishing Regular Retail Price: $68.00 
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Bucks, Patters and Forms Video, FournierTake the mystery out of buck-building! In this informative video Ron shows and explains a variety of bucks used for automotive and motorcycle projects. Step-by-step demonstration on building a sectional fender buck. Additional topics include: material & fastening recommendations, determining the frequency of stations, construction differences between single use and low-production bucks. VHS 60 minutes Regular Retail Price: $30.00
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How To Gas-Weld Aluminum Video, FournierGas-welding is a preferred method used to produce high-quality aluminum welds. Ron Fournier will so some of the tricks of the trade to make mastering this skill easier. This specialized video teaches you how to produce durable, high-quality welds. Covers essential equipment, flux, methods and benefits of tack-welding, fitting and joint preparation, surface finishing weld, hammer and dolly techniques, and how to produce fusion-type welds with lipping, butt-welds and tank corner welds. Demonstrations of straight welds, corners and curved sections. This video will help you make or repair custom motorcycle gas and oil tanks, VHS 60 minutes Regular Retail Price: $30.00
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Metal Work Basics: Large Equipment Video, FournierRon Fournier metalworking video with instruction on a variety of sheet metal equipment, including sheet metal brake - how to use a radius die, sheet metal roller - how to roll a cylinder and cone. Ron teaches by example and shows how to use the combination rotary machine, bandsaw, disc sander, drill press, box and pan brake. VHS 90 minutes Regular Retail Price: $35.00
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Metal Work Basics: Hand Tools Video, FournierThis metalworking video is a comprehensive introduction to essential metal work tools. These tools are part of the very foundation of metal work. This tape covers: hammers, dollies, shot bags, measuring tools, glass pliers, aviation snips, tinner's snips and hand seamers. Other essential hand tools like hole saws and Greenlee knock-out punches are demonstrated. Ron also thoroughly covers how to use Pro-flanges to make lightening holes. VHS 90 minutes Regular Retail Price: $35.00
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Hammerforming Techniques, Covell, Fournier DVDTwo of the best-known names in metalshaping, Ron Covell and Ron Fournier, have teamed up to teach you the in’s and out’s of the hammerforming process. Hammerforms are very easy to make, and they enable you to create parts that have the look and accuracy of die-stamped parts. They allow even beginning metalworkers to produce parts they can be proud of. Ten different hammerforming operations are demonstrated in this video, from a simple tank top to a beautiful rolled edge detail on a complicated pontoon fender for a Bugatti. The two Ron’s bring over 70 years of combined experience to the viewers, and you’ll see how their different styles of working with metal compliment each other. This video has striking close-up shots that bring you close to the action, and clear descriptions of all aspects of the hammerforming process. 76 minutes - VHS Regular Retail Price: $40.00
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